As the code bases we write get larger and larger, and the team sizes we deal with get larger and larger, the question of how to avoid this scenario becomes an important one. Ideally you hire programmers who perform the necessary code archeology to get a feel for where things are in the code base, or who will ask questions of people more familiar with the code when unsure. Getting a code base of a million or more lines "in your head" takes time, though. I've been working with our licensed engine for about four years now, and there are still nooks and crannies that are unfamiliar to me.
Better documentation should help, but in practice it is rarely read if it even exists. This is because usually such documentation is either nonexistant or if it does exist, horribly out of date. With a licensed engine, you are at the mercy of the little documentation you are provided, and at the end of the day, the code itself is the best documentation.
A sensible architecture with clear delineation of what should go where is often a bigger help. Knowing [where to look] is half the battle, said a saturday morning cartoon show. Again, with a licensed engine, you again are at the mercy of what you are provided. Finding existing functionality usually comes down to experience with the code base and code archeology skills.
Recently, Adrian Stone has been writing an excellent series on minimizing code bloat. Now while the techniques he describes aren't really about eliminating actual code and instead eliminating redundant generated and compiled code, the mindset is the same when you are removing actual lines of code. Aside from the important compile time, link time, and executable size benefits, there is another benefit to removing as much code as you possibly can -- the code will occupy less "head space."
Unused or dead code makes it that much harder to do code archeology. Dead code certainly can make it more difficult to make lower level changes to the engine or architecture, as it is one more support burden and implementation difficulty. In the past, removing large legacy systems (whether written internally or externally) has had unexpected benefits in simplifying the overall architecture -- often there are lower level features that only exist to support that one dormant system.
One of my favorite things to do is delete a lot of code without the end result of the tools or game losing any functionality. It's not only cleaning out the actual lines of code, but the corresponding head space that is wonderful feeling -- "I will never have to think about X again." With the scale of the code bases we deal with today, we don't have the brain power to spare over things we don't need.
